A sustainable, simple and robust production process
Our production facility is built in such a way, that it uses gravity as a means of material transportation. On the top production floor, our emptying area, all required ingredients are emptied into the emptying hopper. From there, the product flows downwards, using gravity, into the blenders on the middle production floor. After the blending process, the product further moves downwards to our packing area on the lower production floor. A simple process that enables a very gentle handling of the product with no impact on particle size and functionality, and considerable energy savings.
1. Emptying area: Top production floor
- Emptying of bigbags (weighing cells)
- Sieving of product (1 – 3 mm)
- Adding small ingredients (weighing)
- Magnet detection (12000 gauss)
2. Blending and process control: Middle production floor
Ruberg precision batch blender
- Very gentle blending of raw materials
- Homogenous blend in only 90 seconds
- Blends quantities from 2 to circa 7,5 tons
- Blending ratio 1:100,00
- Extremely intensive dispersion of fine powders
- Control of mixing time and speed
3. Can filling and packing: Lower production floor
Jorgensen Engineering canning line
- Runs metal cans of Ø99 mm and Ø127 mm
- 250-450 g and 650-900 g - Pre-printed or labelled metal cans
- Aeration and UV-treatment of empty cans and lids
- Vision control of cans
- Metal separator
- Very accurate weighing (automated reject)
- Residual oxygen content below 2 %
- Vision control of print (automated reject)
- Snap caps or spoon caps to avoid direct contact to product